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My guess is that the lever that releases the Ultrabay drive is a bit out of alignment. It controls a switch that is attached to the Sub Card. That switch tells the system that the lever has been released and the Ultrabay drive ready to be pulled out. When the system is powered up and an Ultrabay drive recognized, the LED in the center of the right hinge should light up. It looks like a square with an arrow inside, pointing to an "X" on the right. When you release the lever using the Ultrabay latch (slide 'switch' next to the right rear corner), the LED goes out, indicating that power has been removed from the Ultrabay and it's safe to remove the drive. I would assume that this is happening at the same time the message appears that tells you to remove the drive.
It's possible that a mounting tab on the Ultrabay has broken and is allowing the right rear corner of the system to flex enough that the switch is being activated. Or that the Sub Card is not exactly where it is supposed to be. You might be able to temporarily fix this problem by installing the Ultrabay "security" screw. This would prevent movement of the eject lever and hopefully keep the switch from moving. The hole for it is on the bottom of the system right below where the eject lever pops out. I would also verify that all of the case screws are still present in the area; two screws underneath an oval cover at the back (next to the Kensington lock slot) and one screw on the bottom, below the Ultrabay latch.
_________________ Ray Kawakami [DONOR] X22;X24;X31;X41;X41T;X60;X60s;X61s;X300;Z60m;Z61t;Z61p;560Z;600E;600X;T21;T22;T23;T41;R50;A21p;A22p;A31 and A31p NOTE: All links to PC-Doctor software hosted by me are now dead. Files were removed 8/28/12 by manufacturer's demand.
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